With InfoVision’s expertise, the customer modernized its manufacturing operations by replacing outdated systems with a scalable, cloud-ready MES platform. This transformation enabled real-time data synchronization, improved decision-making, and enhanced operational efficiency, ensuring high performance and future readiness.

About the customer

A leading integrated steel manufacturer in India with a production capacity of 28.5 million tons per annum (MTPA). Operating across multiple industries, including energy, infrastructure, cement, and venture capital, the company is a key player in India’s industrial ecosystem.

Business need

• The customer aimed to enhance scalability and efficiency by upgrading its manufacturing systems
• A more integrated approach was required to gain real-time insights for data-driven decision-making.
• Seamless connectivity between ERP and L2 systems was needed to optimize operations.
• Embracing modern technology was key to driving future growth and adaptability.

Our approach

• Conducted a comprehensive assessment of existing systems to identify optimization opportunities.
• Designed a microservices-based MES architecture for seamless scalability and performance.
• Implemented a cloud-ready platform for real-time data synchronization and process optimization.
• Established a 100% Managed Services model for continuous monitoring, optimization, and post-launch support.

The solution

• Developed a scalable MES platform built on microservices, PostgreSQL, and Kafka.
• Enabled real-time integration with ERP and L2 systems for data-driven decision-making.
• Ensured high availability and near-zero downtime for uninterrupted manufacturing operations.
• Delivered a future-proof, adaptable solution capable of scaling across multiple manufacturing sites.

Impactful results

• 2X boost in performance efficiency.
• 100% uptime ensuring seamless operations.
• >25% cost reduction through optimized processes and dedicated operational teams.
• Future-ready MES architecture designed for scalability and adaptability.

Impactful results

• Microservices Architecture
• PostgreSQL
• Kafka
• Cloud-ready MES platform