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From digitization to digitalization with NextGen Manufacturing Execution System (MES)

With InfoVision’s expertise, the customer modernized its manufacturing operations by replacing outdated systems with a scalable, cloud-ready MES platform. This transformation enabled real-time data synchronization, improved decision-making, and enhanced operational efficiency, ensuring high performance and future readiness.

About the customer

A leading integrated steel manufacturer in India with a production capacity of 28.5 million tons per annum (MTPA). Operating across multiple industries, including energy, infrastructure, cement, and venture capital, the company is a key player in India’s industrial ecosystem.

Business need

  • The customer aimed to enhance scalability and efficiency by upgrading its manufacturing systems
  • A more integrated approach was required to gain real-time insights for data-driven decision-making.
  • Seamless connectivity between ERP and L2 systems was needed to optimize operations.
  • Embracing modern technology was key to driving future growth and adaptability.

Our approach

  • Conducted a comprehensive assessment of existing systems to identify optimization opportunities.
  • Designed a microservices-based MES architecture for seamless scalability and performance.
  • Implemented a cloud-ready platform for real-time data synchronization and process optimization.
  • Established a 100% Managed Services model for continuous monitoring, optimization, and post-launch support.

The solution

  • Developed a scalable MES platform built on microservices, PostgreSQL, and Kafka.
  • Enabled real-time integration with ERP and L2 systems for data-driven decision-making.
  • Ensured high availability and near-zero downtime for uninterrupted manufacturing operations.
  • Delivered a future-proof, adaptable solution capable of scaling across multiple manufacturing sites.

Impactful results

  • 2X boost in performance efficiency.
  • 100% uptime ensuring seamless operations.
  • >25% cost reduction through optimized processes and dedicated operational teams.
  • Future-ready MES architecture designed for scalability and adaptability.

Impactful results

  • Microservices Architecture
  • PostgreSQL
  • Kafka
  • Cloud-ready MES platform

From digitization to digitalization

With InfoVision’s expertise, one of India’s largest integrated steel manufacturers with a production capacity of 28.5 million tons per annum (MTPA), transformed disparate and outdated systems into a robust modern MES (Manufacturing Execution System) platform.